I. Pūnaha Whakatau Taputapu
1. Aromatawai Rawa Rawa (Ahu Taketake)
Tirohanga Hiko/Waariki:
Ko nga rauemi kawe teitei (te parahi/konumohe) e hiahia ana ki nga tauira me te kaha o te puritanga He nui ake i te rite ranei ki te 100kJ. Hei tauira, ko te 0.3mm te whakarewa i te pepa parahi me 150kJwelder rokiroki pūngao.
Whakakotahitanga Matotoru Ōrite:
| Awhe Matotoru Tapeke | E taunakitia ana te Pungao Miihini | Awhe Hiko Hiko |
|---|---|---|
| 0.05-0.5mm | 10-30kJ | 50-200N |
| 0.5-2.0mm | 30-80kJ | 200-600N |
| 2.0-5.0mm | 80-150kJ | 600-1200N |
Take:Ko te hinonga hiko hiko hou e whakapiri ana i te konumohe konumohe 0.1mm + 2mm te tauranga parahi i tohua he tauira 120kJ, ka eke ki te diameter o te Φ1.0±0.05mm.
2. Whakatauira Tono Hanganga (Ahu Ohaoha)
Tātai Tātai Raukaha:
Te wa whakangao mai mo nga taputapu (marama)=(Utu taputapu + 3-te utu tiaki) / (Te whakahekenga utu mo ia waahi weld × Wawaenga o ia ra i nga waahi paiherea × 22 ra)
Arotautanga Wā Huringa Whakaputa:
A, no te te mokowā wahi paihere ko<3mm, a rotary electrode system is needed to increase welding speed to 120 spots/minute.
3. Aromatawai Aahei Kaituku (Nga Tohu Matua)
Tawhā Hangarau Matua:
Te ora o te huringa peeke puritanga Nui ake i te rite ranei ki te 500,000 huringa
Te wa whakautu a te punaha He iti ake i te rite ranei ki te 3ms
Te tika o te karaka punaha whakahaere 0.01ms
Manatokonga Manatoko Ratonga:
Process database reserve >500 nga huinga rauemi
I te-wa whakautu patuiro pae<48 hours
II. Nga Tikanga Whakahaere Taputapu
1. Ture koura mo te Tautuhinga Tawhā
E toru-Tauhanga Tikanga Patuiro:
① Tawhā Taketake: Tātaihia te nāianei tuatahi i runga i te matotoru rawa × 80A/mm²
② Pai-Wāhanga Whakatika: Whakaritea te wa tukunga ±0.2ms ma te whakamatautau whakarewa
③ Te Waahanga Arotautanga: Whakauruhia te aro turuki hihiri ki te maukati i te uara pehanga tino pai
Pahekotanga Tawhā Angamaheni:
| Rauemi | Ngaohiko (VDC) | Wā (ms) | Pēhanga (N) |
|---|---|---|---|
| 304 Kowiri | 450 | 4.5 | 350 |
| Konumohe 1060 | 380 | 2.8 | 180 |
| Titanium TC4 | 550 | 6.2 | 500 |
2. Nga Tohu Matua o te Tiakitanga o Ia ra
Apiti Tiaki Hiko:
| Rauemi Welding | Wā Whakakakahu | Paerewa Whakakapi |
|---|---|---|
| Konohi/Konumohe | Ia 50k nga waahi | Te diameter o te mata mahi +15% |
| Kowiri tira | Ia 80k nga waahi | Ka heke te pakeke HRB 10 |
Te Aroturuki Hauora o te Peeke Punga:
Tirohanga ia marama mo te reiti pirau te kaha (me<3%/year) Quarterly insulation resistance test (≥100MΩ)
3. Te Aukati me te Mana Whakahaere morearea
Tohu Aroturuki Tukanga:
Rereke rekereke ātete hihiko<5%
Te mana o te porowhita porohita porohita ±8%
Wera-rohe te whanui He iti iho i te rite ranei ki te 20% o te matotoru rawa
Te Whakahaere Koha Tika:
| Momo hapa | Tātari Take | Rongoā |
|---|---|---|
| Maeke Weld | He iti te pehanga/CR teitei | Tāpirihia te-pēhanga 50-100N |
| Te werawera | Te kaha nui/Wa | Whakaititia ngaohiko 50-80VDC |
| kohiti | Te roa o te whakautu pehanga | Tirohia te iahiko hau 密封性 (hiri) |
III. Ara Whakapai Maramarama
1. Hangahanga Pūnaha Maama Mamati
Whakaturia he tauira mariko fehokotaki'anga kei roto 5000 huinga o tawhā tukanga.
Whai muri i te tono a tetahi kamupene waahanga miihini, kua whakahekehia te waa whanaketanga hou mai i te 14 ra ki te 3 ra.
2. Pūnaha Whakatikatika Tukatuka AI
Ka matapae i nga huinga tawhā tino pai ma te ako hohonu, te tika He nui ake i te rite ranei ki te 92%.
I tutuki i tetahi kaihanga honohono te whakatikatika i te tawhā fehokotaki'anga aunoa, ka whakaiti i te reiti hapa e 76%.
3. IoT Mahi Mamao me te Tiaki
Tukuna -wā tūturu o raraunga tūnga taputapu (tauira auau 1kHz).
Ko te tika o te matapae rahunga waahanga matua Nui ake i te 85%.
IV. Rautaki Whakahaere Utu
1. Tauira Utu Porohita Ora Katoa
Tātai Tātai:
LCC=Utu hoko + (Te paunga hiko × 0.8 CNY/kWh) + (Te paunga hiko × Utu wae) + Utu tiaki
Take angamaheni:I whiriwhiria e tetahi kamupene taputapu kaainga he tauira 80kJ, i whakaitihia te katoa o nga utu-tau e toru ma te 42% ka whakaritea ki nga taputapu tawhito.
2. Mahere Arotautanga Whakamahi Pungao
Whakamahia nga taputapu hiko GaN hei whakanui ake i te kaha o te huringa ki te 93%.
Whakatinanahia te whakahōtaka whakangao utu hiko o te riu -te tihi, ka whakaiti i nga utu hiko ma te 28%.
3. Nga Waahanga Mokowhiti Whakahaere Hou
Whakapumautia he puna raarangi tiritiri mo nga waahanga matua (nga kaitakawaenga/whakawaenga IGBT).
I piki ake te reeti hurihanga ma te 300%, ka heke te noho o te putea ma te 60%.
Whakamutunga
Te kowhiringa awelder rokiroki pūngaome whakarite he tauira whakatau "maamaa-tukatuka-ohanga" e toru, e aro ana ki nga tawhā matua penei i te tika o te whakaputanga hiko taputapu (±1%) me te tere whakautu pehanga ( He iti iho i te 3ms ranei). Ko te whakamahi pai me hanga he punaha whakahaere kati -mo te patuiro tawhā, te aroturuki i te tukanga, me te tiaki mohio. Ko nga raraunga e whakaatu ana ka taea e te whakamahi paerewa o nga kaitarai putunga hiko te whakapumau i te tere o te whakawhiti i runga ake i te 99.95% me te whakanui ake i te whai huatanga o nga taputapu katoa (OEE) ki te 89%. Na te tono hohonu o nga mahanga mamati me nga algorithms AI, te whakatipuranga hou o te mohiowelders rokiroki pūngaoka eke ki te peke-whakawhanaketanga whakamua o "whaiaro-tawhā hanga, whaiaro-kounga whakatau, me te{3}}whaiaro i nga hapa." E taunaki ana kia whakatuu nga hinonga he whare pukapuka taonga matihiko mo nga mahi weriweri me te haumi i te 3-5% o te uara o nga taputapu ia tau ki roto i nga moni whakarereke mohio kia whiwhi tonu ai nga huanga hangarau. I raro i te -ruarua rautaki waro, ko nga hinonga e mohio ana ki te ngako o te hangarau putunga putunga putunga ka whiwhi i te painga moni o te 15%-25% i roto i te mara whakangao teitei.
